Abrasion-Resistant Thermocouple

Built to brave the blaze — Our Abrasion Resistant (AR) Thermocouple delivers exceptional durability and reliability in the harshest calcining environments.

Engineered specifically for clinker and kiln service, the AR Thermocouple from BASF ECMS is designed to extend uptime and minimize maintenance in high-temperature, high-wear applications. Our proprietary multi-layer design resists common failure modes—including erosion, corrosion, and vibration—providing up to 4X longer service life than conventional probes. With compression-style fittings and custom length/material options, installation is faster, deeper, and more secure.

  • Operating range up to 2300℉ (≈1260℃)

  • Compression-style fittings allow easy and adjustable installation

  • Ruggedized thermowell and inner protection tube

  • Up to 4X longer service life

  • Custom designs tailored to your process

Designed for Demanding Kiln Conditions

From the preheater to the clinker cooler, our AR thermocouples are built for the entire calcining process. The bonded multi-layer architecture resists mechanical fatigue and thermal stress. With decades of high-temperature sensing expertise, BASF ECMS delivers more than a sensor—we provide a solution that lasts.

Purpose-built for durability and performance across key areas of the cement and calcining process.

1
Clinker Preheater
Withstands abrasive particulate flow and high-velocity gas streams without early degradation.
2
Kiln Hood
Ensures accurate temperature control in a zone prone to mechanical shock and corrosion.
3
Cooler Zone
Maintains measurement integrity under high-temperature transitions and rapid cooling conditions.
4
Burner Pipe Area
Built to survive direct flame exposure and fluctuating process dynamics.
5
Cement Finish Mill Air Stream
Offers extended life despite high particulate erosion and thermal cycling.

Real-World Results

“The new AR probes from BASF are a game changer. They last longer than other manufacturers I’ve tried and have proven easier to install at the correct depth and are easy to adjust with their compression-style fittings!”

— Zach Douglas, Ash Grove

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Contact our expert
Nicki Rundlett
Cement Technical Sales Rep Sr